Ok, I think I got it mostly figured out and working. So far, it seems like titanium character select is 100% accurate, but in game, beards aren't working quite properly though everything else seems good as far as I can tell.
On SoF, it is almost the opposite; character select shows all characters as bald (after they have logged in game at least once). But, in game on SoF, all facial features seem to be 100% and facechange also seems to work 100% as far as I have tested.
I really have no clue yet why hair isn't working properly in SoF character select. It just doesn't make sense that it shows hair properly before logging in for the first time and then not again after that. In game is the most important part, so it is good that it is working properly at least.
I find it interesting that beards are what seem to be having trouble in Titanium now. In the past, it was always hair issues, so for it to switch and now be a beard issue is pretty odd.
My best guess is that some struct stuff must be off, causing the wrong values to get saved to the wrong place. If something is off on SoF, I think it almost has to be the hairstyle field in the character select (and maybe character create) struct. And if it is a struct issue on Titanium causing Titanium issues, it seems like it might be the facechange struct and maybe even the spawn struct.
I have the changes I made so far up on the SVN. I did quite a few changes, but most of it was just renaming "hair" to "hairstyle" for the character select struct and cleaning up code a little here and there. The actual changes that effect how facial features work weren't that big of changes, so it would be easy to revert them if needed.
I think as long as we keep looking into it, we can get this issue resolved the right way once and for all. Once the current features are working properly, we can start trying to get the new Drakkin features added in. I just didn't want to try to add in new stuff into a hack. Would rather have it done the right way
***EDIT***
Actually, after thinking about it, I noticed that sometimes hairstyle would show up in SoF on character select, but only if I set the hair color really low (light brown or so). I then noticed that one of them wasn't even using the right hairstyle that I had set. Figured out that the issue was with the character select struct on SoF having haircolor and hairstyle in the reverse positions. I swapped them and now SoF is working 100% for facial features as far as I can tell. I also had to swap them in character creation, but it all seems to work flawless now! Ready for Drakkin features now, I think. But, I am going to see if I can get Titanium fixed fully first if possible.